Top Glove Manufacturing Process - Notes for Medics

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18 minutes
Updated Sep 14, 2021
Top Glove Manufacturing Process - Notes for Medics

Top Glove (TG) is the major rubber gloves, latex gloves, nitrile gloves, disposable gloves, vinyl gloves, surgical gloves maker on the planet, and it started to operate in Malaysia, 1991. Lim Wee Chai first provided top Glove in Bursa Saham Kuala Lumpur. Wee Chai's parents are the owners of rubber trees. The Malaysian company produces medical gloves under the Heartmed & iGlove brand. Top Glove Corporation owns and operates 46 manufacturing plants in Malaysia, Thailand, China, and Vietnam. The products comply with the international standard ISO 9001, are exported to the EU, USA, the Middle East, South America, etc. All pairs are presented in two versions: powder-free gloves and powdering gloves.

For over 20 years, Guangzhou Pidegree medical gloves have been widely used in patient exams, testing laboratories, dental offices, and first aid. The business has a shareholder account of RM846 million or USD247 million, with a total annual turnover of around RM1. Additionally, it is one of the FTSE Bursa Malaysia (FBM) Mid 70 index, FBM Top 100 index, and FBM Emas Index. Students of medical colleges and universities will have to get acquainted with this company and write an essay, research paper, dissertation. Therefore, we have compiled a detailed overview of the production process of gloves. If you have any difficulties, we are always happy to offer dissertation help or assistance in creating scientific projects!

Production Processes of Top Glove(TG) Company

One of the successful reasons that TG Company can succeed in their business is their strong and good production process in their latex glove making. They think they must possess the most modern and advanced glove developing machinery if they wish to carry on as a world-class low-cost glove manufacturer. They may have invested considerably in the machinery needed to ensure that they can fully take up the latest processing techniques for all their production lines.

Besides that, to ensure they can consistently produce high-quality latex gloves are also utilizing a continuous engineering process. Competent and experienced employees also contribute to smooth development line and persistence in quality of the latex gloves even though they may have modern machinery. Furthermore, online quality control options have been instituted throughout the creative processes to guarantee the highest quality products. Now let's take a look at how glove maker creates a product. We remind you that if you need advice on scientific papers, tell our experts "rewrite my paper," and they will relieve your text from mistakes as soon as possible.

Latex Collection

The latex is white, milky water (latex proteins) originating from rubber trees and shrubs, either from local or hybrid trees and shrubs. Usually, TG gets its liquid latex from buying through the plastic market or own silicone plantation. The natural rubber latex coagulates quickly. Therefore it needs to be harvested from the rubber trees immediately and then sends to the TG factory to be produced. When the latex is sent to the TG factory, experts will produce the latex with a standardized method set by the company.

Coagulant Dipping

After the glove previous is cleaned, it'll be covered with a coagulant (calcium nitrate) and dipped into the coagulant shower to help the latex blend stick to the formers and help ensure the latex is allocated uniformly. The glove formers are dipped into the coagulant reservoir under TG workers' control to draw out the health proteins from the previous glove dipping, which dipping is done once for each production cycle.

Drying

Drying is one of the stations in production procedure for latex gloves developing whereby the coagulant changes the liquid latex film into a wet-gel on the glove formers and will eventually travel through a series of ovens to dry the gloves and end the coagulation process. In brief, it is an activity of drying the gloves from damp to readymade gloves.

Latex Dipping

Latex dipping is one of the latex glove processing stations, and the fish tank is filled with compounded latex. A latex covering will be shaped on the glove ex - after it undergoes this fish tank. The thickness of the latex glove is set at the coagulating and dipping level. The longer the glove ex - journeys in the coagulant fish tank, the thicker company will create the latex gloves. TG Company will ensure that the latex gloves produce high quality and safe to be used. The healthcare industry recognizes these gloves as being the best and safest.

Leaching

This leaching stage can be called pre-vulcanization leaching. It is also known as "wet gel leaching." Residual chemicals and protein on the top of gloves are put into the leaching process to be removed after the drying of the latex concoction. A longer leaching brand can wash out latex protein more effectively. Besides that, this inflatable water must be hot and fresh enough to help make the protein dissolve better. This task is a crucial step to reduce the incidence of latex sensitivity. This inflatable water temperature, process length of time, and normal water exchange rate will affect the effectiveness of the process. Good leaching lines can result in a good and quality latex glove.

Beading

Beading is a process whereby up to dozen chemicals are put in to assist in the next manufacturing procedure for latex gloves. The chemicals added are antioxidant that prevents deterioration of the rubber molecules in the ultimate product by heat, dampness, and ozone. Chemical accelerators are also added to help control another vulcanization process.

Vulcanization

One of the discovery keys in processing plastic is the vulcanization process. It really is a curing process in the production process of latex gloves whereby the latex debris is modified by adding accelerator chemicals to it. When all the materials are warmed, sulfur atoms are chained with the plastic molecules to create a cross-link that provides strengths and elasticity to the physical properties of the rubber. This process ensures the silicone will never be torn and melt quickly.

Post Leaching

This process is similar to the wet-film leaching recently, but it is a little different whereby it is completed on the dry out/vulcanized latex film. Therefore, it is also known as "dry-film" leaching. Time and heat is the main component to ensure effectiveness along the way of water extractives lowering. Latex gloves may be leached for up to 24 hours to ensure their efficiency.

Slurry Dipping

This level is also called "wet even powdering." The slurry tank comprising the cornstarch solution can prevent latex gloves from sticking in the tank. The slurry is generally known as wet powder. The advantage of this powder is performing as preservation of the latex gloves also to assist in the latex gloves donning process. TG Company has followed the international method in the precise stage. The latex gloves will proceed through more ovens for even more drying and additional rinsing cycles where tools will remove the powder. The process of getting rid of the powder is to avoid latex allergic reactions.

Stripping

At this level, the latex gloves are stripping from the glove formers. A completely automated stripping machine strips TG's latex exam gloves. Using this fully programmed stripping machine, TG can increase the quality level and security of the latex gloves they produced. The experts will send the latex gloves to the next thing in the latex glove processing process for final drying.

Tumbling

The tumbling process at latex gloves manufacturing process is to remove excessive natural powder on the gloves. The latex gloves are placing into the commercial dryers to ensure that the powder is more evenly distributed and experts can remove the unnecessary powder.

Quality Control

TG bears out its quality control in the total quality management system. The procedure includes:

  • regular testing of recyclables;
  • close monitoring the developing process;
  • continuous improvement on quality control;
  • maintain regular quality control;
  • complying with the strict quality standard;
  • concentrate on zero defects, good instructional labeling;
  • productive work standardization;
  • continuous improvements in packaging and launching;
  • tensile strength machine;
  • impressive auto-stripping system;
  • visible air pump test, watertight test;
  • physical sizing test;
  • protein test and powder test in their making process of latex gloves.

The visible air pump test, watertight, ensures that experts carry out physical dimension research and development in this quality control stage. The other test will be carried out during each developing process of the latex gloves. The air pump test checks for holes and visual defects in gloves, while the watertight test functions to check for pinholes rate on the latex gloves. The physical dimensions test is utilized to gauge the dimensions of the gloves whether to learn the measurement will meet the inspection level of 4. 0 that set in AQL.

Packing

Packing is the final stage in the creation procedure for latex gloves. TG packages their latex gloves in even and successful layer-by-layer to ease the dispensing of gloves to avoid latex gloves challenging to dispense from each glove later. This packing method can reduce throw-away and make latex gloves much easier to take out from the package. For instance, we can dispense tissues from a tissue field quickly, and the idea is applied to the latex gloves' box dispensers. All glove manufacturers often use this layered approach. Lastly, when all creation functions are completely carried, the latex gloves will be retained in the TG warehouse for labeling and then send to their particular customers. During a pandemic, the company exports gloves to many remote countries with poor medical support.

Powder-Free Gloves Manufacturing Process

Powder-free gloves manufacturing is a technology to avoid stickiness of gloves by preventing chlor powder utilization entirely and going through inaction or polymer covering process. This is one of the critical technology processes in making latex gloves nowadays because almost all glove makers are producing latex gloves powder-free. Top Glove has natural rubber powder and powder-free gloves.

Fundamentally, the powder-free latex gloves are altered from powdered gloves when the powder is removed. Before the latex gloves dried out, the natural powder helps the latex gloves give uniformity and prevent the latex gloves from molding alongside one another. The tackiness on the glove surface can be removed by rinsing the latex gloves in water. Then it is located into a chlorine shower to transform the powdered latex gloves into powder-free latex gloves. The Glove is turned inside out, and the process is repeated. The powder-free gloves are put back in the dryers when the bathing process is completed.

Goods and Service Design

Top Glove's main productions are rubber gloves, synthetic gloves, and operative gloves. Latex is the primary material in silicone gloves produce where it is the gold standard for sturdiness. It is the most important raw material used to develop latex gloves produced from the Hevea Brasiliensis. It demonstrates superior elasticity, power, and barrier safeguard. It outperforms vinyl and any artificial rubber to maintain barrier integrity in program and high hazards procedures.

The company defines glove size by calculating the circumference of the palm around the hand area with a tape solution. The standard sizes of the gloves of this company are XS-XL, while medical gloves are 6.5 - 8. 5. Experts measure gloves' thickness by depth, protecting skin from contact with elements. Experts measure the same wall utilizing a micrometer over several parts of the Glove, typically at the cuff, the mid-palm, and the finger areas. The company produces the following types of gloves: latex gloves, nitrile gloves, vinyl fabric gloves, medical gloves, medical gloves, disposable gloves, cleanroom gloves, home gloves, general-purpose gloves, and polyethylene gloves.

Quality Management

Before the merchandise goes into the presentation process and sells to the marketplace, Top Glove has implemented the product quality inspection process to ensure that their products are producing at the expected quality level. Top Glove is strongly stressed on Total Quality Management. 

The Quality Control lab tests are conducted because they acquire their recyclables right through the creation procedures and the done product items. Compulsory pre-shipment inspections are carried out before the delivery of each order. Top Glove emphasizes strict quality control procedures in line with ISO 9001 and stringent compliance with ASTM and EN 455 specifications.

So we have completed the journey through the Top Glove manufacturing process. If you have any questions about numbers data, we are always happy to offer economics homework help. If you are confused about the flow of information and do not know what to write in a scientific paper, contact our experts and get high-quality advice. We're here to make your studies easier!

Tasha Kolesnikova
Content Team Member

I write articles and do SEO-optimisation here at Studybay. I'm obsessed with creating content both people and Google love, surfing in Portugal, and dancing Jazz-funk.