Posted at 12.29.2018
Critical Research of the creation procedure for Nissan Motors UK Ltd with the advice to the product quality issues using Lean Manufacturing Techniques
Quality is the being the major matter of every firm from your day manufacturing and development started out. Quality of something indirectly depicts the life of the merchandise through which we can understand set up product will probably be worth enough because of its price. If something is designed as per the need of the reason and if it works with well for the supposed purpose, then its quality is satisfactory. For guaranteeing this, many quality types of procedures, guides and tools were produced which should be employed by every organization for discovering themselves as quality products company. The baseline of quality advancements is the fact that, all improvements must be constant and incremental which is necessary for every organization in order to compete with rivals.
With the growing technology and demand on automobiles, it is very essential to focus on the quality of vehicles that are sent as they are dealt with life of individuals. Quality of a product is always dependant on the consumers and they're not stated by the providers. An excellent product from an automobile industry means that, the merchandise has found all the requirements of the customer as well as it has yielded profit because of its maker. For obtaining these both the top and low level managements must interact for balancing all the procedures on the market as well minimising or steering clear of all the wastages which draw down the production rate. To be able to achieve this, Trim Making Techniques where designed, which is finding its put in place nearly every industry on earth.
Lean works for achieving various goals which when come up with helps to increase the overall standard of the business and the customers as well. Regarding to low fat, produce goods only when needed that too in required volume rather than do vice versa to that and end up with lot of inventories. In addition, it helps to integrate all the employees for making sure reduction of wastages as well as for achieving continuous incremental improvement. Many big manufacturers have put in place and seen success through low fat concepts, few among them are, Toyota, Ford, Nissan etc. Each corporation adopts slim techniques according to their requirement and capacity.
Nissan Motor Creation (UK) Ltd is a car manufacturing facility in Sunderland, Tyne and Wear, United Kingdom. This place is possessed and operated by the European section of Japanese car company Nissan, whose mind quarter is set up at Japan. Nissan Engine Manufacturing UK Ltd is the biggest car manufacturers in United Kingdom. Also, they are hitting the top sales result for each and every time within UK. The organizational structure of Nissan implies that they make use of selective lean approaches for ensuring high productivity.
The overall Aim of the research is to carry out analysis on various other concepts of low fat and interpreting them for learning, why many other ideas are less common amongst many organizations, in that way modifying those principles according to organizations need and recommending Nissan for putting into action them in future to be able to meet their quality issues.
To understand the production process of Nissan Motors UK
Identify the trim manufacturing technology used by Nissan to produce different models in the past few years
Competitive research of the management techniques of other leading car manufacturers
Recommend new steps to Nissan Engine UK ltd for quality issues through trim manufacturing techniques
Knowledge on the trim techniques used by Nissan and understanding the requirements chosen by them for employing different techniques for different products
Review on Nissan's making processes
Rivals techniques and their specifications will be known which help Nissan to boost their expectations and compete in the market
Overall efficiency of the vegetable and quality of products at the united kingdom vegetable will improve
Lean production is one of the better methods that has been adopted and accompanied by every growing and developed organizations. I always check out the quality of something and check be it worth because of its price; this propelled me to undertake an industrial job on Quality Control Methods in a Brake Coating Manufacturing Industry within my under graduation. Seeking that, I made a decision to carry out research on all the product quality related topics that I recognized that, quality of something is identified by customer's and that may be achieved by incorporating their demands into the process. So, I decided to go with Lean concepts by which ongoing quality improvement may be accomplished that would enhance the company's output and profit as well as decrease the production cost overall.
Nissan Motor Developing UK Ltd is the largest car manufacturers in UK whose 80% of creation has been exported as well as that Nissan has been preferred by one out of five customers who buy automobiles in UK. Looking at the organization's framework and rate of creation hike every year, I was interested in knowing the lean techniques that was used by them, this might help me to improvise my present knowledge on slim concepts as well as understand how Nissan has put in place lean for guaranteeing high productivity. In addition, this research will create an opportunity for me personally to analyse the many other concepts of lean and discover why they are really less common among many organizations, therefore, modifying those concepts according to organizations need and implementing them in future.
What will be the various methods through which Nissan Motor unit UK manufacturer their cars?
What Trim techniques are being implemented by Nissan for various models?
Who are the immediate opponents for Nissan and what are their strategies towards continuous improvement?
What can be carried out to resolve the product quality issues of Nissan and enhance their overall quality?
The Research work requires both Qualitative and Quantitative data collection for conclusion as a result of characteristics of the name. Many measurable quantitative data's have to be collected for understanding the existing position of the industry as well for calculating the efficiency raise. Initially, literature and Publications were referenced along with Magazines and online courses for acquiring the background of the existing issue which is going to be handled.
# Primarily, information about the overall manufacturing process of the business will be accumulated which will help to understand their development methods.
# Second, data collection will be completed for knowing their production models and sales quantity that may pave way for deciding whether or not to improve their quality and development rate.
# Finally, more quality improvement tools must be determined in addition to Nissan's present tools so that new improvements will help them to improve their standards. This can be completed by referring quality tutorials and competitors making techniques. However, in real time request we do need some functional approach which can not be obtained through quantitative data collection. Therefore, even qualitative data collection procedure is followed regardless of the full total time consumption involved in it.
# Data collection and research must be carried out after these steps which will help us to understand the current status of the prospective company as well as about its rivals. All of the quantitative data's about the company's overall creation and sales along with its competitor's information will be accumulated and compared for knowing the positioning of every of the company from its competition. This also helps to get quality towards our focus on.
# Key data's are gathered using various methods; in the beginning interviews are conducted with the company employees. Either in person interviews will be conducted or conferences will be carried out on specific topics which probably will be the questions that answers will be obtained by the end of interview. Various types of interviews will be completed based on the necessity of the scenario, they can be:
# All these lessons will be carried out with department minds as well much like the shop floor workers for understanding the entire development techniques and strategy of the industry. Also for knowing the product quality improvement areas because they work with the machines and with reality which will allow them to straighten out the prevailing problems.
# Brainstorming trainings will be carried out for finding out the reason why behind Men, Machine, Material and Method which affect the grade of a product. This is completed by directly questioning the involved persons immediately or by distributing questionnaires from which major production helping elements can be driven.
# Focus Group Meetings can be executed by using a moderator who will keep on the meeting using one specific topic. The moderator will fix at the least six different questions which the group is expected to answer. Focus group will have around six to seven employees who will help to gain information on the current low fat techniques and inform the reason why for not implementing other lean concepts in the industry.
# Furthermore, all the reviews, observations and circumstance studies will be brushed through for deriving more information's that will help in examination. Even paper structured and electronic digital resources will be utilised for knowing the practicality of the application. All the accumulated data's will be use for carrying out relevant analysis methods.
# A final brainstorming session is conducted using both the qualitative and quantitative data's that will help to learn a solution for the existing concern. Obtained solution must gratify all the key questions and its own feasibility will be checked based on which decisions for recommendation will be considered.
Personal as well as group interviews will be conducted with the professionals of each team for knowing what is inside Nissan. Interviewing will be mostly used to get a knowledge of the primary reasons and motivations for people's behaviour, preferences or behavior. This is conducted at work, at home, or various other decided location.
This treatment will be completed with all the employees in the organization using a set of question or by distributing questionnaires by which various causes for an impact can be identified.
Focus Group Interviews:
A moderator will be picked for performing this interview with a set company employees. The target of the conference will be towards one specific goal from which the product quality issues and advancements needed in the business can be decided.
Observations & Circumstance Studies:
Careful study of the events taking place in the organization will be supervised for knowing the useful issues. Past documents of the company will be assessed for deciding on the type of actions that may be taken for bettering its status.
Paper based Options:
Journals will be researched for understanding the various quality conditions that has been tackled in other business using trim techniques
Books, Publications and Newspapers will be referenced for knowing the current trends that is developed and employed in neuro-scientific lean
Annual studies and inside organizations article will be used for collecting statistical information about the organization
Online databases and internet source will provide good deal of information regarding the sectors performance and future goals which is utilised for applying any new changes.
In addition to all these, qualitative and quantitative data's will be collected using recognized or government options as well as from unofficial or standard business options.
Literature search and analysis
Writing books review
Data and Information collection
Data analysis and Interpretation
Taking counter solution for identified issues
Testing benefits against seeks and objectives